Wika DPT-10 Instrukcja Użytkownika

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Strona 1 - Foundation Fieldbus

Differential pressure transmitter DPT10 - metal mea-suring diaphragmFoundation FieldbusDocument ID:37246

Strona 2 - Contents

Density measurement=∆phg+–hFig. 5: Density measurement with DPT10, h = defined mounting distance, Δp =differential pressure, ρ = density of the medium,

Strona 3

The configuration of the measuring cells differs depending on themeasuring range:123451p2pFig. 7: Metallic measuring cell 10 mbar and 30 mbar - p1and p2

Strona 4 - 1 About this document

The DD (Device Descriptions) and CFF (capability files) necessary forplanning and configuration of your FF (Foundation Fieldbus) commu-nication network

Strona 5 - 2 For your safety

l Not in the openl Dry and dust freel Not exposed to corrosive medial Protected against solar radiationl Avoiding mechanical shock and vibrationl Stor

Strona 6 - 2.6 CE conformity

4 Mounting4.1 General instructionsMake sure that all parts of the instrument exposed to the process, inparticular the sensor element, process seal and

Strona 7 - 3 Product description

You find general recommendations for wiring of effective pressurelines in DIN 19210 "Effective pressure lines for flow systems" or thecorrespond

Strona 8 - 3.2 Principle of operation

4.3 Measurement setup flowà Mount DPT10 above the measurement loop so that condensatecan drain off in the process cable.+–1243Fig. 10: Measurement setup

Strona 9

+ – 1 2 3 3 5 5 6 6 7 4Fig. 11: Measurement setup, flow measurement in vapours1 Condensate vessels2 Orifice or impact pressure probe3 Blocking valves4 D

Strona 10 - 37246-EN-100120

+ – 1 2 2 35 5 6 4 4 Fig. 12: Measurement setup, flow measurement in liquids1 Orifice or impact pressure probe2 Blocking valves3 DPT104 Precipitator5

Strona 11

à For measurements in products with solid content such as e.g. dirtyliquids, the installation of separators and drain valves isrecommended to enable c

Strona 12 - 3.3 Operation

Contents1 About this document1.1 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41.2 Target group . . . . . . . . . . . .

Strona 13

à Mount DPT10 below the lower measurement connection so thatthe effective pressure lines are always filled with liquidà Connect minus side always above

Strona 14 - 4 Mounting

+ – max. min. + –1 234Fig. 16: Measurement setup, level measurement in closed vessel1 Blocking valve2 Precipitator3 Drain valve4 DPT10à Mount DPT10 be

Strona 15

à Connect minus side always above the max. levelà The condensate vessel ensures a constant pressure on the minussideà For measurements in products wit

Strona 16 - 4.3 Measurement setup flow

+ – min. max. 12345+ –Fig. 19: Measurement setup in closed vessel with superimposed steam1 Condensate vessel2 Blocking valve3 Precipitator4 Drain valv

Strona 17

à Mount DPT10 below the lower isolating diaphragmà The ambient temperature should be the same for both capillariesInformation:An interface measurement

Strona 18 - 4.4 Measurement setup level

4.6 Measurement setup differential pressureà Mount DPT10 above the measurement loop so that condensatecan drain off in the process cable.+12343Fig. 22:

Strona 19

+ – 1 2 4 5 6 4 5 2 3 Fig. 23: Measurement setup, flow measurement in liquids1 E.g. filter2 Blocking valves3 DPT104 Precipitator5 Drain valves6 3-fold v

Strona 20

4.7 Mounting arrangement and connection valveblockThe following illustration shows the elements for a tube mounting andan example for a mounting arran

Strona 21

The following illustration shows the connection of a 5-fold valve block.A:A51 2435 7 89 62184 67 93Fig. 26: Connection of a 5-fold valve block1 Proces

Strona 22

8 Oval flange adapter9 Fixing screws4.8 External housing1 Mark the holes according to the following drilling template2 Depending on the mounting surfac

Strona 23

6.6 Saving the parameter adjustment data . . . . . . . . . . . .577 Setup with the adjustment program AMS™7.1 Parameter adjustment with AMS™ . . . . .

Strona 24

5 Connecting to power supply5.1 Preparing the connectionAlways keep in mind the following safety instructions:l Connect only in the complete absence o

Strona 25

Take note of the corresponding installation regulations for Exapplications. In particular, make sure that no potential equalisationcurrents flow over t

Strona 26

The electrical connection is finished.Fig. 28: Connection steps 6 and 7Proceed as follows:1 Loosen the four screws on the housing base with an Allen ke

Strona 27

2 Remove the housing socket from the mounting plate321Fig. 29: Components of the external housing1 Screw2 Wall mounting plate3 Cable gland3 Loop the c

Strona 28

5.3 Single chamber housingThe following illustrations apply to the non-Ex as well as to the Ex-iaversion.I²C34512DisplayTyp:1 2 5 6 7 8 BusSim.Fig. 30

Strona 29 - 4.9 Mounting control

5.4 Wiring plan, double chamber housingThe following illustrations apply to the non-Ex as well as to the Ex-iaversion.I²C231DisplayTyp:1 2 5 6 7 8BusS

Strona 30 - 5 Connecting to power supply

312Display1 2I²CFig. 33: Connection compartment double chamber housing1 Plug connector for service2 Ground terminal for connection of the cable screen

Strona 31 - 5.2 Connection procedure

5.5 Double chamber housing Ex dI²C231DisplayTyp:1 2 5 6 7 8BusSim.Fig. 35: Electronics compartment, double chamber housing1 Simulation switch ("o

Strona 32

11 2Fig. 37: Wiring plan with double chamber housing Ex d1 Voltage supply/Signal output5.6 Version IP 66/IP 68, 1 bar+-12Fig. 38: Wire assignment, con

Strona 33

5.7 External housing with version IP 68I²CDisplayTy p:1 2 5 6 7 8BusSim.456123Fig. 39: Electronics and connection compartment with single chamber hous

Strona 34 - 5.3 Single chamber housing

1 About this document1.1 FunctionThis operating instructions manual provides all the information youneed for mounting, connection and setup as well as

Strona 35

1 2 3 434125Fig. 40: Connection of the sensor in the housing socket1 Brown2 Blue3 Yellow4 White5 ShieldingI2CDisplay11 2 56 7 8Fig. 41: Wiring plan ex

Strona 36

l Internal check of the electronicsl Indication of the instrument type, the firmware as well as thesensor TAG s (sensor designation)l Status byte goes

Strona 37

6 Adjustment with the indicating andadjustment module6.1 Short descriptionThe indicating and adjustment module is used for measured valuedisplay, adju

Strona 38

Fig. 42: Insert indicating and adjustment moduleNote:If you intend to retrofit the instrument with an indicating and adjustmentmodule for continuous me

Strona 39 - 1 2 5 6 7 8

6.3 Adjustment system1.1231Fig. 43: Indicating and adjustment elements1 LC display2 Indication of the menu item number3 Adjustment keysl [OK] key:- Mo

Strona 40 - 5.8 Switch on phase

6.4 Parameter descriptionDPT10 has general adjustment parameters which are also used forother measuring principles as well as instrument-specific adjus

Strona 41

In this menu item you select the adjustment unit as well as the unit f orthe temperature indication in the display.To select the adjustment unit (in t

Strona 42 - 6.1 Short description

Unit of measurementDensity0001000kg/dm³6 Enter the requested density value with [->] and [+], confirm with[OK] and move to position correction with

Strona 43

If a known value should be taken over as position correction which isnot the current value, then you have to select the function "Edit" ande

Strona 44 - 6.3 Adjustment system

Proceed as follows:1 Edit the % value in the menu item "Min. adjustment" with [OK].Min. adjustment0.00 %=0.0000 bar0.0000 bar2 Set the reque

Strona 45 - 6.4 Parameter description

2 For your safety2.1 Authorised personnelMount and set up the pressure transmitter only if you know theapplicable national regulations and have the ap

Strona 46

Information:When the instrument is not yet adjusted, then the display pressure for100 % corresponds to the nominal measuring range of the sensor (inth

Strona 47

Part sum counter0.0000 1000galModify settings?2 Activate the function "Modify settings?" with [OK].Part sum counter▶Effective pressure transm

Strona 48

l Linearisation curvel Leak volume suppressionl Sensor-TAGl Displayed valuel Display unitl LanguageThe following safety-relevant data are not read out

Strona 49

Menu section Menu item Reset valueService Language no resetPointerThe min. and max. temperature or p ressure values are each reset tothe actual value.

Strona 50 - Linearisation curve

6.5 Menu schematicInformation:Depending on the version and application, the highlighted menuwindows are not always available.Basic adjustment different

Strona 51

Basic setting level1▶Basic adjustmentDisplayDiagnosticsServiceInfo1.1ApplicationLevel▼1.1UnitUnit of measurementbar▼Temperature unit°C▼1.2Position cor

Strona 52 - Copy sensor data?

Service4Basic adjustmentDisplayDiagnostics▶ServiceInfo4.2SimulationStart simulation▼4.3ResetSelect reset▼4.4LanguageDeutsch▼4.7Copy sensor dataCopy se

Strona 53

6.6 Saving the parameter adjustment dataIt is recommended noting the adjusted data, e.g. in this operatinginstructions manual and archive them afterwa

Strona 54 - 6.5 Menu schematic

7 Setup with the adjustment program AMS™7.1 Parameter adjustment with AMS™For WIKA sensors, instrument descriptions for the adjustment programAMS™ are

Strona 55 - Diagnostics

8 Set up8.1 Select the modeThe following modes can be adjusted on DPT10:l Flow measurementl Level measurementl Differential pressure measurement8.2 Flo

Strona 56

2.5 Safety label on the instrumentThe safety approval markings and safety tips on the device must beobserved.2.6 CE conformityThis device fulfills the

Strona 57

AB+1567+–243IIIIIIIIIFig. 45: Preferred installation for liquidsI DPT10II 3-fold valve blockIII Precipitator1.5 Drain valves2.4 Inlet valves3 Breather

Strona 58

4 Carry out a position correction if the following conditions apply. Ifthe conditions are not fulfilled, then carry out the positioncorrection after st

Strona 59 - 8 Set up

Fig. 46: Preferred installation for open vesselsI DPT10II Precipitator1 Drain valve6.7 Vent valves on DPT10A Blocking valveProceed as follows:1 Fill t

Strona 60

+AB6732415+–IIIIIIIIIFig. 47: Preferred installation for closed vesselsI DPT10II 3-fold valve blockIII Precipitator1, 5 Drain valves2, 4 Inlet valves6

Strona 61 - 8.3 Level measurement

+AB6732415+–IIIIIIIIIIVFig. 48: Preferred installation for closed vessels with steam overlayI DPT10II 3-fold valve blockIII PrecipitatorIV Condensate

Strona 62

Now:Valve 3, 6 and 7 are closedValves 2, 4, A and B are open.Then carry out adjustment, see chapter "Set parameters".8.4 Density and interfa

Strona 63

AB+1567+–243IIIIIIIIIFig. 50: Preferred installation for liquidsI DPT10II 3-fold valve blockIII Precipitator1.5 Drain valves2.4 Inlet valves3 Breather

Strona 64

Open valve 4: Connect minus sideNow:Valves 1, 3, 5, 6 and 7 are closed6)Valves 2 and 4 openValves A and B open (if available)Then carry out adjustment

Strona 65

9 Maintenance and fault rectification9.1 MaintainWhen the instrument is used properly, no special maintenance isrequired in normal operation.In some ap

Strona 66

In Ex applications, the regulations for the wiring of intrinsically safecircuits must be observed.? E013l no measured value available7)à Exchange the

Strona 67

3 Product description3.1 ConfigurationThe scope of delivery encompasses:l DPT10 differential pressure transmitterl Depending on the version ventilation

Strona 68 - 9.2 Rectify malfunctions

10 Dismounting10.1 Dismounting stepsWarning:Before dismounting, be aware of dangerous process conditions suchas e.g. pressure in the vessel, high temp

Strona 69 - 9.3 Instrument repair

11 Supplement11.1 Technical dataGeneral dataPressure type Differential pressureMeasuring principle PiezoresistiveCommunication interface I²C busMateria

Strona 70 - 10 Dismounting

Max. torque screws mounting strap 30 NmMax. torque screws socket external housing 5 Nm (3.688 lbf ft)Weight approx. 4.2 … 4 .5 kg (9.26 … 9.92 lbs), d

Strona 71 - 11 Supplement

Version, nominal measuring range Dead time t1Time constant t2Isolating diaphragm version, all nominal measuringrangesDepending on the isolat-ing diaph

Strona 72

Characteristics linearPosition of the measuring cell constant, in the range: horizontal ±1°Span based on the zero pointDiaphragm material 316L, Alloy

Strona 73

±(0.0015 % x TD + 0.053) of the set span +influence of the isolating diaphragmInfluence of the product or ambient temperatureApplies to instruments in b

Strona 74

Measuring cell 3 bar 16 bar 40 barInfluence of the systempressure to the span±0.14 % of URL/7 bar ±0.14 % of URL/70 bar ±0.14 % of URL/70 barTantalum d

Strona 75

Diaphragm material Measuring range Total Errorfrom 500 mbar 0,20 % of the measuring range finalvalueTantalum < 500 mbar 0.48 % of the measuring rang

Strona 76

With effective pressure lines longer than100 mm, process fitting steel C22.8-10 … +120 °C (+14 … +248 °F)Seal material Temperature limitsFKM -20 … +85 °

Strona 77

Electromechanical data - version IP 66/IP 67Cable entry/plug22)- Single chamber housing l 1 x cable gland M20 x 1.5 (cable: ø 5 … 9 mm),1 x blind stop

Strona 78

l Hardware and software versionl Article numbers, documentation3.2 Principle of operationDPT10 is a differential pressure transmitter for measurement o

Strona 79

- Colour - standard PE Black- Colour - standard PUR Blue- Colour - Ex-version BlueElectromechanical data - version IP 66/IP 68 with external electroni

Strona 80

Operating voltage with lighted indicating and adjustment module24)- Non-Ex instrument 12 … 32 V DC25)- EEx-ia instrument 12 … 24 V DC26)- EEx-ia instr

Strona 81

11.2 Information on Foundation FieldbusBlock diagram, measured value processingThe following illustration shows the Transducer Block and Function bloc

Strona 82

l primary_value- Process Value after min/max-adjustment and linearization. Selected as input to AIFB by setting'Channel' = 1. Unit derives f

Strona 83

- Result of table plausibility check- "0: ""Uninitialized"" 1: ""Good"" 2: ""Not monotonous inc

Strona 84

l max_peak_temperature_value- Holds the maximum process temperature. Write access resets to current value. Unit derivesfrom 'Temperature.unit&apo

Strona 85

11.3 DimensionsPlastic housing1~ 69 mm(2.72")ø 77 mm(3.03")112 mm (4.41")M20x1,5/½ NPT2~ 87 mm (3.43")ø 84 mm(3.31")120 mm (4

Strona 86 - 11.3 Dimensions

Aluminium housing in protection rating IP 66/IP 68 (1 bar)116mm (4 9/16")~ 150mm (5 29/32")ø 84mm (3 5/16")M20x1,5M20x1,51M20x1,5/½ NPT

Strona 87

Oval flange, connection ¼-18 NPT or RC ¼41,3 mm (1.63")85 mm(3.35")134,5 mm (5.3")41,3 mm (1.63")72 mm(2.84")128 mm (5.04"

Strona 88

Version Connection Fastening Material EquipmentU RC 1/4 7/16-20 UNF AISI 316L incl. 2 vent valves(316L)1 1/4-18 NPTIEC 61518PN 160: M10, PN420: M12Ste

Strona 89

Level measurement123h =∆pρ g++––h+ –Fig. 3: Level measurement with DPT10. Δp = differential pressure, ρ = density ofthe medium, g = acceleration of gra

Strona 90

Version Connection Fastening Material EquipmentV RC 1/4 7/16-20 UNF AISI 316L incl. 4 closing screws(AISI 316L) and 2ventilation valvesOval flange, pre

Strona 91

INDEXAAdjustment- Unit 46- with differential pressure 48- with ow 49- with level 49Application area- Density measurement 10- Differential pressure me

Strona 92

WIKA Alexander Wiegand SE & Co. KGAlexander-Wiegand-Straße 3063911 Klingenberg/GermanyPhone +49 9372 132295Fax +49 9372 132706e-mail: support-tron

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